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Designing the Heat Exchanger Network10 / 17

The Tick-Off Heuristic & Stream Splitting

Building a workable network match by match, and when a stream must be split to keep every match feasible.

10 min read · Jacob Willis, Net Zero Lead · Last reviewed July 2026


The previous lesson's network was simple because there was only one hot stream and one cold stream to match. Real processes have several of each on a side of the pinch, and two problems appear that a single-pair match never faces: which stream do you match first, and what do you do when the feasibility rule says no pairing works?

In this lesson

  • 01The tick-off heuristic
  • 02When no match is feasible: splitting
  • 03Choosing the split ratio
  • 04Sources and further reading