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Flue Gas Recovery (Condensing Boilers)

Recovering latent heat from flue gas, condensing boilers, and economics.

10 min read · Jacob Willis, Net Zero Lead · Last reviewed July 2026


A boiler's flue is the most reliable waste heat source on most sites: hot, continuous whenever the boiler fires, and concentrated in one accessible duct. A conventional boiler sends its combustion gases up the stack at 150 to 200 °C, carrying away energy that was paid for as fuel. Two measures reclaim it: an economiser recovers the sensible heat, and condensing operation goes further by reclaiming the latent heat in the flue's water vapour. This lesson covers both, their economics, and the practical catches that decide whether they work.

In this lesson

  • 01Economisers: the sensible heat
  • 02Condensing: the latent heat
  • 03The catches that decide it
  • 04Sources and further reading